Automation Systems incorporate some of the latest technologies like Robotics, high-speed part/material handling, Vision systems, and many more to build Smart Machines. to serve the user in various ways to replace and advance their workforce thereby improving quality and productivity.

In a perfect world, your products would be manufactured in a process with zero defects. Today, customers’
expectations for zero defects are higher than they have ever been and manufacturers are looking for error-reducing
solutions. Automation offers great promise. While automation is frequently thought of as a cost-savings solution, and it does reduce defects and scrap, what is less understood are its risk-reducing benefits that result from the consistency of parts and consistency of process.


Filter Die Cutting & Welding


Filter Die Cutting

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Filter Die Cutting

Filter Ultrasonic Welding

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Filter Ultrasonic Welding

Process

Die Cutting with the following features:

  • Auto-Feeding Mechanism (from filter roll)
  • Die Cutting
  • Transfer on the plastic part
  • Vacuum to hold filter material on part (prior to welding)
  • Ultrasonic Welding (Post Die Cutting)

Capacity

  • 1,200 PPH

PAD PRINTING IN MANUFACTURING


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Process

Pad Printing; on medical devices with the following features:

  • Automatic parts loading by Robot (from molding machine)
  • Parts Inspection
  • Transfer to next process for final assembly

Capacity

  • 900 PPH

Advantage

  • Fully automated System for consistent product quality and low overhead

LASER IN MANUFACTURING


Laser Marking with the following features:

  • X-Y table; 60” x 120”
  • Travel: 30” x 60”
  • Material: Stainless Steel panels
  • Capacity: Up to 240 parts per hour

Advantages:

  • Precision X-Y motion
  • Highly repeatable process
  • Laser gives permanent marking
  • Excellent dark contrast
  • Semi-Automated machine
  • Load up to 48/ panels per cycle
  • Easy change over
  • User-friendly laser marking program
  • Lowest operating cost

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ROBOT IN MANUFACTURING

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Application

  • Automatic Part Loading

Process

  • Robot w/6-Up EOAT

Capacity

  • 900 parts per hour

Advantages:

  • Fully automated System
  • Unmanned operation (Low overhead)
  • Nonstop operation (24/7)

Pick & Place vs Robot

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Pick & Place

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Robot

APPLICATIONPICK & PLACEROBOT
Motion:3-Axes6-Axes
Motion:FixedFlexible/Programmable
Advantages:Highly Repeatable
Low Cost
Highly Repeatable
User Friendly
Tooling:DedicatedEasily replaceable

HMI – TOUCH SCREEN

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  • HMI – Touch Screen (Integrated)
    w/Electrical Enclosure

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  • HMI – Touch Screen (External)
    to Electrical Enclosure

CONTROLS

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Electrical Enclosure/Panel

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Input/Out Modules for
Machine control

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Electrical Enclosure
w/Safety Tag & Lock


CAD MODEL

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3D CAD Model for
Machine Design

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CAD model for Part
Inspection System with 4
Cameras for Vision
Inspection of entire product


VISION INSPECTION SYSTEM

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Inspection booth with 4 cameras to
inspect part quality around the
entire perimeter

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Inspection System for Part Sorting: Parts are identified after passing through
the Inspection Process and then sorted into the exact product category.
Shipping labels are printed to avoid human errors.


POSITIONING STAGES

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Precision X-Y Table for
accurate & repeatable part
positioning

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Super Precision 4 axes stage where tight tolerance and extreme accuracy is necessary