Not many people know about pad printing machines. However, these items are used frequently, and help to create many of the items that you use regularly. If you own a business, you may be wondering what this type of printing device is and when it may come in handy. Ultimately, it helps to transfer 2-D images onto 3-D items. According to Future Market Insights, as of 2023, the international pad printing machine market size is worth $1.1367 billion. Read on to learn some of the things that can be printed using this type of equipment.
Clothing and Accessories
Pad printing machines can be used to print on a variety of clothing and accessories. This includes shirts, sweatshirts, scarves, and bandannas. These flat items are all easy enough to print with this type of device, but what sets this device apart is its ability to print on 3-D items or items that aren’t flat. This includes things such as hats, sunglasses, and even jewelry.
Have you ever looked at a football, baseball bat, dance bag, or other uniquely shaped sporting good product and wondered how the company name and logo was put on these items? If you guessed pad printing machines, you are correct! This unique type of printer can print on various materials, including leather, metal, and cloth. This allows you to leave your company’s mark on the sporting goods you create.
Mugs and Cups
One of the items that is most frequently printed on is mugs and cups. But, due to their round shape, regular printing methods, including screen printing, aren’t an option. Pad printing machines can easily take a logo, company name, image, or saying and place it on your preferred type of mug or cup.
One of the most unique types of products that can be printed using this type of equipment is candy. This includes everything from gumballs to candy almonds to candy-coated chocolates. Whether you’re creating unique candy for your business or an event, such as a wedding or baby shower, it can all be customized with pad printing machines.
Pad printing machines can be used to create a lot of items. If you’re looking to take an item and place your business name or logo placed on it, chances are, it can be done using this type of equipment. If you are looking to learn more about this option, reach out to AMTEC today and let us work with you to bring your design ideas to life.
More people are using a laser marking service. In fact, according to Grand View Research, the global marking machine market is supposed to have an 8% compound annual growth rate through 2028. Are you still on the fence about using that for yourself? Here are five ways that you can benefit from using it.
It’s Clean and Eco-Friendly
There are other ways of marking things, but they have a lot of negatives attached. An inkjet printer or a machine that does chemical etchings is both expensive and bad for the environment. On the other hand, a laser marking service is eco-friendly, affordable, clean, and energy efficient. You can have products that look excellent and also help the planet.
Another benefit is that you won’t have to worry about any downtime, which often happens with printers when they clog up or break. Also, inkjet printers usually print on labels, which tend to peel off. You can save paper and not have to have repeated printings when you use a laser marking service.
It Complies With Federal Law
There are a lot of industries that federal groups oversee. Those groups have requirements like having something on the items that your company makes that will make it easy to track in the event of something happening. Laser marking is easy to read and it will allow you to meet these standards without any issues. You won’t have to worry about things like ink smudging from an inkjet printer or chemical markings damaging your goods.
A laser marking service can add these to everything from medical devices and labels to car parts to airplane parts like engines and propellers. This way, you can be sure that you have high-quality print even if you have high output, which is something that’s definitely not guaranteed when you use an inkjet printer or chemical markings.
It Protects Yourself From Counterfeiters
If you use a laser marking service, then you can have anything you need engraved on the items, which is much more difficult for a counterfeiter to copy without high-end equipment and the knowledge of how to use it. You’ll be keeping your pharmaceuticals in the hands of the people who are supposed to have them, not criminals. As a result, the counterfeit market will likely shrink.
It Ensures Your Products Are Still Very High Quality
When you use other types of printing, you have to worry about an inkjet printer spraying ink on the surface of your items and chemicals possibly damaging your items. That’s not the case when you use a laser marking service. The marks won’t harm anything and you will like how it looks. The results are usually crisp and clear and pleasing to look at. These results will be worth the investment of using a professional company to complete these engravings.
It Helps You Connect Your Parts to the Industrial Internet of Things
The Industrial Internet of Things is a great way for a laser marking service to use multiple laser marking machines without having to manually upload a new job for each new order. The IIoT allows them to automate a lot of tasks and have someone able to manage these jobs simultaneously. Technology in this field has come a long way. It’s allowed companies to streamline a lot of things more efficiently and produce a lot of high-quality items that can be easily tracked and recalled if there should be an issue with any of them. This also increases the confidence of the buyers of these products, like medical facilities. They know that they’ll be able to clearly read any type of information on the items without worrying that they will be smudged or damaged. The future is very bright for this industry.
Are you looking for a laser marking service in your area? Contact us today! Our experienced team can ensure you get exactly what you need with our services at AMTEC. Don’t wait to get in touch with us today. We can answer any questions you may have, so you can feel peace of mind when you choose to hire our team for your laser marking needs. We’ll ensure you’ll understand the entire process when our team is taking care of your marking needs.
AMTEC – Applied Manufacturing Technologies has been working with 3D printing technology for many years. We always look for ways to improve and help our clients stay ahead of the competition. Our company offers a full range of aerospace product printing services, including process development and prototyping, tooling, and fixtures.
Engineers have been using 3D printing technology for several years to create prototypes and models of aircraft parts. However, the industry is shifting to 3D printing to produce final parts.
3D printing offers many benefits over traditional manufacturing methods. We’ll discuss how 3D printing works and look at some ways that 3D printing is changing aerospace industry.
What is 3D printing and how does it work
As its name implies, 3D printing is the process of creating three-dimensional objects from a digital file. The printer reads the file and lays down successive layers of material until the object is complete.
Each layer is a thinly sliced horizontal cross-section of the object. 3D printers can print in a variety of materials, including metals, plastics, and composites. Aerospace parts are typically made from aluminum, titanium, or other strong metals.
According to PCMag, 3D printers can create physical objects from digital data/CAD files. The data is stored in a computer language, which tells the printer how to create the object. 3D printers are devices that produce three-dimensional objects by depositing material in layers. People have been using this technology for a while, but it is only recently that people have started using it in the aerospace industry as more materials are becoming available for 3D printing process
How 3D printing is being used in the aerospace industry
The aerospace industry is under pressure to reduce costs and increase efficiency. One way aerospace companies do this is by using 3D printing to produce aircraft parts.
3D printing in the aerospace industry makes airplane components and sub-components. 3D printing in the aerospace sector has several possible applications, including:
Developing new materials for aircraft
Producing parts for aerospace vehicles
Developing new aerospace technologies
Benefits of using 3D printing in the aerospace industry
The International Journal of Aviation, Aeronautics, and Aerospace notes that some advantages of 3D printing in the aerospace industry are that it can lead to a greater optimization towards strength and weight, a bigger weight reduction, depletion in various components or parts, and a shorter machining time for manufacturing. Additionally, customization is often less expensive and requires fewer workers.
Other benefits of using aerospace 3D printing include:
Faster product development
Lighter weight & Higher strength materials
Improved product quality
Easier manufacturing process for aircraft parts
The convenience of 3D printing for manufacturing companies of aircraft parts
With 3D printing, aerospace companies can create prototypes and test them before moving on to full-scale production. This allows for a more efficient design process and shorter lead times. This means that products can be created faster and with less waste.
3D printing in the aerospace industry is becoming more popular because it has a lot of benefits. 3D printed parts are often lighter than traditional ones, saving fuel costs. Additionally, there is no need for expensive molds or tooling, so the upfront investment cost is lower. These factors make 3D printing an attractive option for aerospace manufacturers.
The future of 3D printing in the aerospace industry
Aerospace 3D printing is expected to grow rapidly. This technology has many potential applications, and new ones are always being developed. For example, NASA is experimenting with 3D printing for space vehicle components. According to Machine Design, the organization uses technology to fabricate parts.
As the technology continues to develop, there will be even more impressive applications for 3D printing in the aerospace industry. The aerospace industry is rapidly transitioning to 3D printing for the production of final parts.
There are many benefits to using 3D printing, including faster time to market, reduced waste, and lower costs. In addition, aerospace 3D printing offers greater design flexibility and the ability to produce complex parts that are impossible with traditional manufacturing methods.
If you’re interested in learning more about how 3D printing can benefit your business, contact us or request a quote. We’ll be happy to discuss how this revolutionary technology can help you achieve your manufacturing goals.
Automation systems are increasingly important in manufacturing, offering a combination of technologies and machinery to improve production speed, quality, consistency, and volume. At Applied Manufacturing Technologies (AMTEC), our custom automation solutions integrate with existing systems to enhance productivity and reduce costs and waste. From die-cutting and welding to printing and marking, we offer robust, automated machinery that improves operational functionality.
AMTEC’s Automation Machines
We manufacture custom semi- and fully automated industrial automation systems to handle multiple manufacturing processes, including:
Robotic part handling
Assembly & custom machine
Laser etching, marking, engraving, and cutting
Corona and plasma treating
Ultrasonic welding & heat staking
Filter Die Cutting & Ultrasonic Welding Machines
Die cutting machines use a metal die to punch out identically shaped components from materials like sheet metal, plastic, and paper. Our machines handle up to 1,200 PPH, with capabilities including:
Auto-feeding from the filter roll
Transfering on the plastic part
Holding the filter material on a part with a vacuum before welding
Ultrasonic welding (post die cutting), which bonds thermoplastic parts together with heat created by high-frequency energy
Pad Printing Machines
In pad printing, a silicone pad presses against an ink-covered plate etched with the desired image, then moves and presses again to transfer that 2D image to a 3D component. Pad printing is ideal for parts that are challenging for printing, such as medical devices, syringes, bottles, and car parts. Our machinery is fully automated for consistent quality and low overhead, with a 900-PPH-capacity process including:
Automatic, robotic parts loading from a molding machine
Transfer to the next process for final assembly
Laser Marking Machines
Laser marking uses a highly controlled laser beam to add permanent writing, symbols, or designs to materials’ surfaces. It encompasses different techniques like marking, etching, engraving, drilling, cutting, micro-machining, and scribing. With a capacity of up to 240 PPH, our semi-automated machines feature:
60″ x 120″ X-Y tables accommodating travel of 30″ x 60″
Precision X-Y motion
Highly repeatable results
Permanent laser marking, including excellent dark contrast
Loading capacity of 48 stainless steel panels per cycle
Low operating costs
Robots in Manufacturing
At 900 PPH, our robots accelerate workflow by streamlining repetitive tasks requiring precision, endurance, and speed. Automation with robots offers unmanned, fully automated operation 24/7. Common tasks for robots include material handling and removal, part loading, and palletization. Our customized robots featuring six-up end-of-arm-tooling include:
Pick and place machines with dedicated tooling and fixed motion along three axes
Robots with replaceable tooling and flexible, programmable motion along six axes
Machine Automation Features
We offer additional features to expand automation tooling systems and controls, including:
Human–Machine Interface (HMI) Touch Screens
We can integrate these platforms with an internal or external electrical enclosure, and offer workers user-friendly communication, data collection, and control over automated systems.
Electrical Control Panels
Control panels monitor and direct machine system operations through relays, sensors, controllers, timers, and starters. We offer electrical panels, input/output modules for machine control, and electrical enclosures with safety tags and locks.
Vision Inspection Systems
Automated vision inspection systems perform quality assurance (QA) or part sorting checks for defects, operational issues, contamination, safety seals, and product and package matching, with printed shipping labels to avoid human error.
Positioning stages place parts in exact positions for each operation during production. Our precision X-Y tables offer accurate, repeatable positioning for consistent results. The super precision four-axes stage provides tight tolerances and superior accuracy.
Benefits of Automation
Automation systems pay for themselves many times over in:
Enhanced monitoring and data. Automated systems provide ongoing production oversight and data collection to inform and improve processes, often through mobile-friendly controls.
Improved efficiency and productivity. Working at a steady speed, often unattended 24/7, automation increases output.
Worker safety. Robots are ideally suited to dangerous jobs as they aren’t affected by noise or hazards.
Higher profits. Automated systems can work harder for longer, cutting back on labor costs and minimizing human error to save on materials. Also, higher throughput equates to lower manufacturing costs per unit.
Reliable quality. The hallmarks of automated systems are consistent, repeatable, accurate results unmarred by worker error.
Shorter lead times. Less downtime, expanded capabilities, and reduced outsourcing mean products are ready sooner.
Straightforward integration. Automation systems should integrate easily and completely with existing operations. Automation also incorporates multiple processes within a single system and provides versatility for technological upgrades.
Waste reduction. With improved accuracy and quality comes reduced opportunities for defects and wasted time and materials.
Why Partner With AMTEC for Automation Systems?
As an ISO 9001:2015-registered automation machine manufacturer, AMTEC offers proven experience and commitment to customer satisfaction. We supply customers with cost-effective automation solutions to achieve their production goals and exceed expectations. Contact us today to learn more about our customized automation systems or to request a quote.